SMALL ARMS DESIGN CONSULTANTS

Designers of small arms and other weapons systems with 50+ years of collective experience and a proven track record of industry innovation

We provide design engineering, consulting, and weapons program management services and solutions to arms designers, engineers, and manufacturers.

From design and drafting; to prototyping and testing; to logistics and production — initial concept to project completion — we offer guidance in all phases of weapons development.

Background

Charles St George is a design engineer, draftsman, and machinist with more than 40 years of experience designing, developing, and manufacturing firearms and other weapons systems. Charles’ designs include:

  • Leader Dynamics T2 MK 5 — the first rifle to use a triangular bolt with three locking lugs and Zytel Super Tough Nylon (in cooperation with DuPont USA);

  • Armtech ART30 bullpup — precursor to the Bushmaster M17S — the first rifle to use an aluminum-alloy extrusion for the upper receiver (now an industry standard)

  • The award-winning Leader 50 A1 bullpup — the lightest and most compact semi-automatic .50 BMG rifle in the world.

Charles’ triangular bolt head design has been adopted by such companies as Barrett Firearms Mfg., Benelli Armi SpA, K&M Arms, and Serbu Firearms, Inc.

Arran St George is a small arms consultant, defense analyst, and technical writer with more than 12 years of experience in the U.S. firearms industry.

LIST OF SERVICES

Preliminary Design & Planning

Initial conceptual design consulting and evaluation

• Establishment of product features, design parameters, and technical specifications

Existing prototype or production weapon consulting and evaluation

• Function testing, performance analysis, component parts failure analysis

Design

Design engineering and consulting

• Design for optimum performance, simplicity, light weight, and manufacturability, according to agreed-upon design parameters

• 2D print or 3D CAD/CAM drawings

Manufacturing processes, surface finishing, and materials consulting

• Extruding, stamping, and forging vs. machining from bar stock

• Investment casting and MIM (metal injection molding) vs. CNC milling/turning

• Waterjet cutting, laser cutting, and wire EDM (electrical discharge machining)

• Steel, aluminum, and titanium alloys; thermoplastics

Prototyping & Testing

• Construction, testing, and refinement of prototype weapon according to agreed-upon design parameters

Logistics & Production

Technical data package (TDP)

• Complete set of production drawings (2D print or 3D CAD/CAM)
• Supporting documentation (e.g., bills of materials [BOM]; instructions regarding manufacturing processes, assembly, and inspection; heat-treatment specifications)
• Final prototype

Logistical support

• Sourcing suitable contract manufacturing and assembly services; suppliers of materials, packaging, etc.
• Manufacturing request-for-quotation (RFQ) consulting and management

Pricing

For hourly rates and retainers, please email us and include a brief description of the services that you require, or the problem that you need resolved, and we’ll reply within 2 business days.

If you wish to retain design or production engineering, or consulting, services for a protracted period, such as the duration of a weapons development program, compensation may be negotiated.

Contact Us

General inquiries welcome

Email: [email protected]

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